Shanghai Muxiang “Palletizing Packaging Machine-Equipment Use and Management Common Sense”
Release time: 2019-12-11 Views: 40
The operator of the palletizing and packaging machine should do the following: “Three Goods”, “Four Meetings”, “Four Requirements”, and “Five Rules for Lubrication”, strictly abide by the five disciplines, and keep the equipment in good condition.
To One, three good: good management, good use, repair
⑴ Manage the equipment well: The operator shall be responsible for keeping the equipment used by himself, and shall not allow others to operate and use it without approval. Accessories, parts, tools and technical data are kept clean and must not be lost.
⑵ Use the equipment well: strictly abide by the equipment operating procedures, use it correctly, lubricate it reasonably, keep a record of shifts and fill in the required records carefully.
⑶ Repair the equipment: Strictly implement the maintenance procedures, understand the equipment performance and operating principles, troubleshoot in time, cooperate with the maintenance workers to repair the equipment and participate in the commissioning and acceptance work.
Two and four meetings: know how to use, maintain, check, and troubleshoot
⑴ Will use: Familiar with the performance, structure, and working principle of the equipment, learn and master the operating procedures, and be proficient and accurate in operating techniques.
⑵ Maintenance: learn and implement maintenance and lubrication requirements, clean and scrub according to regulations, and keep the equipment and the surrounding environment clean.
⑶ Inspection: be familiar with the equipment structure, performance, know the process standards and inspection items, and check and judge the technical conditions of each part of the equipment according to the requirements of the spot inspection; be able to identify the abnormal phenomenon and the occurrence part of the equipment, and find out the cause; Judge the technical status of the equipment according to its integrity standards.
⑷ Will troubleshoot: If the equipment fails, measures can be taken in time to prevent the failure from expanding; general adjustments and simple troubleshooting can be completed.
Three or four requirements: neat, clean, lubricated, and safe
⑴ Neatly: the tools, workpieces, and accessories are placed neatly and reasonably; the equipment, lines, and piping are complete and complete, and the parts are not defective.
⑵ Cleaning: clean inside and outside of the equipment, no dust, no yellow robe, no black matter, no rust; no grease on all sliding surfaces, screws, gears, etc.; no water or oil leaks at all parts; clean up the cutting waste.
⑶ Lubrication: refuel and change the oil on time, and the oil quality meets the requirements; the oil can, oil gun, and oil cup are complete; the oil felt and oil line are clean, the oil mark is eye-catching, and the oil path is unobstructed.
⑷ Safety: implement a fixed schedule and shift shift system; familiar with the structure and performance of the equipment; careful maintenance and reasonable use; various safety protection devices are complete and reliable, the control system is normal, and the grounding is good, and there is no hidden danger of accidents.
Four, five fixed lubrication: fixed point, qualitative, quantitative, regular, fixed person
Five disciplines:
⑴ Operate the equipment with the operation certificate; follow the safety operation regulations;
⑵ Keep the equipment clean and refuel as required;
⑶ Strictly abide by the shift system;
⑷ Manage tools and accessories well, and don’t lose them;
⑸ If the fault is found, stop immediately. If you can’t handle it, you should notify the maintenance personnel to deal with it in time.
The maintenance and maintenance of the palletizing packaging machine equipment in use implements a three-level maintenance system:
Primary maintenance: daily maintenance, also known as routine maintenance, carried out by the operator every day. The main content is to refuel and adjust before the shift, check during the shift, and wipe clean after the shift.
Purpose: Keep the equipment clean, tidy, well lubricated, safe and reliable.
Second-level maintenance: the cooperation of operators as main maintenance workers. The main content is to partially disassemble, inspect and clean the equipment; dredge the oil circuit and replace the unqualified felt pad; adjust the matching gap; tighten each part. The electrical part is taken care of by the maintenance electrician.
Purpose: Keep the equipment well lubricated, reduce equipment wear, eliminate hidden dangers of equipment accidents, achieve yellow gown removal, internal organ cleaning, paint see the original color iron see light, oil passage, oil window bright, flexible operation, normal operation, and keep the equipment in good condition .
Three-level maintenance: mainly maintenance workers, operators participating. The main content is to scrub the equipment, adjust the accuracy, disassemble, check, update and repair a small number of vulnerable parts; adjust and tighten; scrape and grind the slightly worn parts.
Purpose: To improve the intact rate during the repair interval between large and medium (item) equipment, so that the equipment reaches the standard of intactness.
Note: The maintenance of the three levels of equipment should be carried out in accordance with the relevant maintenance specifications.
Reporting and handling of palletizing packaging machine equipment accidents:
In the event of an equipment accident, the site should be maintained and immediately reported level by level. For the existing danger, the personnel on duty should deal with it in time in accordance with relevant regulations to reduce losses.
Accident three will not be let go:
The “three never let go” of the accident should be done. Namely: if the cause of the accident is not clearly analyzed, the responsible person and the masses will not be let go without education; if there is no preventive measure, it will not be let go.
Post time: Mar-19-2021